China Searun Solar Solution Co., Ltd. , https://www.srsolarlights.comFull-Function CNC Bearing Heater Analysis
Bearings play a crucial role in mechanical systems, but their installation and maintenance often pose challenges. Traditional methods like flame heating or manual tapping can lead to damage, noise, and reduced lifespan. To address these issues, the YG51-DKQ-I~V full-function CNC bearing heater was developed, offering a modern and efficient solution for bearing heating.
This advanced device uses the principle of eddy current heating combined with a transformer’s short-circuit ring to generate heat efficiently. It incorporates high-precision temperature sensors and digital control systems, allowing accurate temperature regulation based on the thermal expansion of materials. This ensures smooth and precise installation of bearings and shafts.
**Main Components:**
The unit consists of a power transformer, movable iron core (matching), temperature actuator, and an electronic digital display.
**Usage and Operation Steps:**
1. Refer to the parameter table to determine the required heating temperature based on the bearing and shaft fit.
2. Select the appropriate core column according to the bearing’s inner diameter. Position the moving iron core on the heater panel and place the bearing on the core.
3. Push the panel and core together to form a closed magnetic circuit.
4. Switch the power to the correct gear, connect the power supply, and complete the heating within 30 seconds to 3 minutes.
5. Insert the temperature sensor into the socket, place it in the bearing’s inner ring, and start the digital display controller to monitor the temperature.
6. When the desired temperature is reached, turn off the power, remove the core, and install the shaft.
**Important Notes:**
- The heater heats up quickly; always monitor the temperature closely. Avoid overheating, which can damage the bearing structure.
- After use, store the digital display safely and ensure all power sources are turned off.
- Handle heated bearings with care to prevent burns.
This innovative technology not only improves efficiency but also enhances safety and reduces labor intensity during installation. It marks a significant advancement in the field of bearing application.
**Related Bearing Knowledge:**
- The NACHI bearing smooth film is composed of adjustable clearance rolling ball bearings.
- Bearing knowledge basics.
- Repair conditions and benefits of rolling bearings in operations and troubleshooting.
For more information, visit [China Bearing Network](http://).
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Full-function CNC bearing heater analysis
Source: China Bearing Network | Time: 2013-04-29