What are the points that we all need to pay attention to when welding honeycomb inclined tubes


What Should You Pay Attention to When Welding Honeycomb Inclined Tubes?


How do single honeycomb inclined tubes connect with each other? How are they fixed in place? What should you be careful about when installing them on-site? Zhengda's professional technicians share key points to consider during the welding of honeycomb inclined tubes. This includes site preparation, proper welding techniques, and safety measures that workers must follow.
First, it’s essential to have trained personnel on-site. Qualified installers and supervisors must be present at all times to ensure everything is done correctly and safely.
Second, make sure you have a reliable power source and sufficient cables for the welding process. A 300W soldering iron is also necessary for effective bonding.
Third, prepare an open area on-site where the completed honeycomb tubes can be stored. These structures take up a lot of space once assembled, so having a designated area is important for organization and safety.
Now let’s go over the steps for properly welding (hot-sticking) the honeycomb inclined tubes:
1. Open the package of honeycomb inclined tubes and lay the first section flat on the ground. Place the second section on top, checking the cut edges to ensure a 60° angle and a hexagonal honeycomb shape before starting the welding process.
2. All flat joints at both ends of the hexagonal honeycomb tubes need to be welded. Each side should have at least four hot spots, and the middle part should also be welded with multiple points to ensure a strong bond.
3. Maintain a steady rhythm while welding. Be careful not to miss any hot spots, and control the temperature to avoid damage or weak joints.
4. Each unit of honeycomb tube should be treated as a separate section. After welding, stack them neatly in a safe location on-site.
5. Always turn off the soldering iron after use and store it properly to prevent accidents.
Finally, safety is the most important aspect of the welding process:
1. Always be aware of your own safety during welding to avoid burns and electrical shocks.
2. At least two people should be present during the hot-spot operation to assist and cooperate effectively.
3. Perform the welding in an open area and ensure a supervisor is present throughout the process.
4. Keep flammable materials away from the work zone and have fire-fighting equipment readily available.
Remember these key points—safety comes first! It's our responsibility to ensure that all workers follow proper procedures and stay alert during every step of the process. By doing so, we promote a safer and more efficient working environment.
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Welding honeycomb tubes requires attention and care

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